Velcro tape manufacturing

velcro tape manufacturing

Visit this plant and see actual production

Contact 9730175469 / 9730173696.

Here you will get basic information about velcro tape manufacturing, for more details, click here

Basic requirements for velcro tape manufacturing:

• Land: 10000 sq. ft.
• Electricity: 60hp
• Manpower: 7 to 8

Raw material requirements:

• 0.22 mm(390 d) diameter monofilament (nylon 6,6) generally Used for hooks
• For hook tape warp yarn, weft and lock yarn is of : 170 d/24 F (intermingled) of tpm 300 .
• For loop tape yarn for making loop used: 280d/12f (twist-90 Tpm)
• For loop tape warp yarn, weft and lock yarn is of : 170 d/24 F (intermingled) of tpm 300
• Reed used in the needle looms for hook 30 dpi
• Reed used in the needle looms for loop 28 dpi
• Machine picks per inch for hook tape : 35.5(13.7picks/cm)
• Machine picks per inch for loop tape : 38.5(15.1picks/cm)

Machinery requirements:

• Warping machine
• Needle looms (for hooks and loops)
• Dyeing machine
• Turning dyeing machine
• Gluing and drying machine (coating)
• Stripping and rolling machine
• Napping machine
• Hook cutting machine
• Ultrasonic sealing machine
• Winding machine
• Beam lift
• Beams

Manufacturing process:

The manufacturing process includes following steps

For hooks:
• Wrapping
• Beams
• Loops
• Dyeing, hydro extraction, steam boiling
• Gluing and drying
• Stripping and rolling
• Tape winding
• Packaging
• Dispatch

For loops:
• Wrapping
• Beams
• Loops
• Dyeing, hydro extraction, steam boiling
• Brushing
• Gluing and drying
• Stripping and rolling
• Tape winding
• Packaging
• Dispatch

Source:

http://www.sboverseas.in/assets_frontend/userfiles/DATA%20FOR%20%20VELCRO%20TAPE%20PRODUCTION%20PROJECT.pdf

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