AIR FILTER MANUFACTURING

air filter manufacturing

Visit this plant and see actual production

Contact 9730175469 / 9730173696.

Here you will get basic information about  air filter manufacturing, for more details, click here

Basic requirements:

• Land: 5000 sq. Ft.
• Electricity: 10hp
• Manpower: 5 to 6

Raw material requirements:

• Filter paper
• Polyurethane
• Chrome plated net
• Wax
• Packaging materials

Machinery requirements:

• Pleating machine
• Press machine

Manufacturing process:

Filter paper is fed into automatic pleating machine, After pleating is done, they are packed on chrome plated net with polyurethane and packed to ship they can be made up of different sizes according to requirements.

The main application for air filters is for supply of clean combustion air to engines. The filter papers are transformed into filter cartridges, which then are fitted to a holder. The construction of the cartridges mostly requires that the paper is stiff enough to be self supporting without bursting.

The design of filter is different for different applications and models of engines. Normally a filter assembly consists of Aluminium Alloy/Zinc Alloy die casted top & bottom, and perforated sheet metal body that holds the filter paper, clothes or foam.

The air filter manufacturer has to strictly follow the design of the two wheeler manufacturer because any deviation will lead to assembling problem. The casting should be blow hole, porosity and other defect free.

The mesh size of filter cloth should be as per specification. Higher size will lead to passes of dust to engine whereas lower size will lead to higher friction to air flow.

The automotive filter market is likely to grow at a CAGR of 5% for coming decade. The major drivers of growth for this market are increase in the production of vehicles, increasing focus of vehicle owners on preventive maintenance, increasing average age of vehicles in operation, and increasing miles driven per vehicle.

Emerging trends, which have a direct impact on the dynamics of the automotive filter industry, include the development of filters with organic materials, development of polyurethane-based adhesive filters, and customizable air filter concept.

Source:

https://www.dcmsme.gov.in/reports/mechanical/AirFilterforTwoWheelers.pdf

https://www.udyamimitra.in/Default/DownloadFile/Air_and_oil_filters.pdf

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